Coke Oven Battery Solution
Coke Oven Battery Solution
±10 °C
Temperature Stability
100%
Process Automation
Level 2
System Standard
Zero
Manual Errors
Optimization Of Coking Process In Coke Oven Battery
Eagle Coke™ is fully integrated Control, Management and Information Platform which is designed and developed for Coke Oven Battery. Eagle Coke™ is offered as Complete Turnkey Solution for Coke Oven Identification, Positioning of Pusher, Charging, DE Machines and Loco Cars, Grouped Oven Machine Interlocking, Scheduling and Heating control System interfaced to plant wide IT Network.
Key Features
Of Eagle Coke™
Use of RADAR Technology for Oven Identification System.
Use of Decision Matrix Algorithm to handle the Abnormal / irregular oven pushing or Charging operation.
Process for optimized control of Gas flow and further control the pause time, achieving better Coke Quality and Battery Life.
Use of Mathematical Models for flue temperature control.
Use of modular expert system to create more synergy between different inter Battery operational functions.
Use of Dashboard concept in place of classical HMI as front-end to gives Visualization more user friendly manner.
Key End
User Benefits
Condition monitoring system :
This feature is generally not provided by Level 2 supplier. On a long term Customer shall get information on failure reasons, refractory life etc. which shall help to increase battery life.
Increased refractory life :
Customer can get better refractory life as we shall not only monitor the flue temp but also shall give information of desired flow control which shall help to give better Refractory life. Our software shall give better information on temperature profile of walls and Flue nozzle status so that chocked nozzles if any can also be attended faster.
System
Characteristics
Maintain of flue temperature :
Our Solution controls effectively the vertical flue temperature, reduces the vertical flue temperature variation with maximum fluctuation within ±10 °C.
Better coke Quality :
The stable control of Coke oven heating temperature provides good quality of Coke.
Saving energy and improving gas utilization rate :
Our Solution establishes optimum Coke Oven Heating Control model and controls the required heat supply to save heating gas and controlling oxygen content in waste gas to realize the best combustion.
Reducing manual errors :
Our Solution provides fully automatic control keeping no room for manual errors.
Reducing emissions and pollution :
Our Solution reduces temperature fluctuation of Coke Oven Battery, Optimize Coke pushing operation management, improves the combustion efficiency of heating gas, drastically reducing exhaust pollution, smoke and dust pollution from Coke Batteries.
